afa.services

hi, I'm

Alex

Alexandre Ferreira Alves · Sr. Engineer

I grew up in Barbacena, Minas Gerais, Brazil, taking computers apart. Today I live in the Quad Cities. In my career I have connected machines, data and software in plants, mines and projects in more than 25 countries.

Alex F. Alves
that's me

the short version

An engineer who still likes fixing things for people.

I want to help small businesses with problems where engineering and good software make a real difference: connecting a machine or a sensor to a desktop or web system, making separate programs work together, building new software from scratch, or updating an old system. You work with a real engineer who comes to your place, learns the problem and talks directly with your team. No middlemen, and I don't pass the job to someone else. I learned this on robot lines, in a mine and on four continents. Now I want to bring it to the businesses here where I live.

Lives in
Quad Cities, IA/IL
Hometown
Barbacena, Minas Gerais, Brazil
Education
Electrical Engineering degree
Postgraduate in Data Science & Big Data
Mechatronics technician
Current job
Plant engineer at a U.S. manufacturer
Experience
Clients in 25+ countries
Languages
Portuguese, English

my story

How I got here, in six parts.

  1. 01 · growing up

    The kid who fixed the neighbors' computers

    I was the kid who took the family computer apart to see how it worked, and most of the time I could put it back together. Nobody taught me. I learned by installing, breaking and fixing things: programs, games, small home networks, the hardware itself.

    Soon, neighbors and family friends were calling me to format a PC or set up their network. Looking back, that was my first consulting business: no invoices, a lot of word of mouth. And when I learned something first at school, I usually ended up teaching it to my friends.

    My dad told me: don't just work. Find a way to get paid for your hobby.

    That's how I chose engineering. I liked to study, I liked physics and math, and most of all I liked solving real problems, the kind you can touch with your hands.

  2. 02 · auto industry

    Robots by day, school by night

    My family couldn't pay for college, so I started working early to pay for it myself. I started a mechatronics technical program at night, and at the same time I got a job in the auto industry, programming and maintaining robots on an electrostatic paint line.

    That year became my routine for the years that followed: a full-time shift at the plant, classes at night, and the little time left for my own experiments and books. I worked side by side with maintenance, operations and process engineering, with pneumatic, hydraulic, mechanical, electrical and electronic equipment. But it was with the robots that I really found my place.

    • robot programming
    • pneumatics
    • hydraulics
    • maintenance
  3. 03 · mining

    Bigger machines and my first real project

    Next came a mining company. The first five months were a full-time training program in industrial electrical maintenance, 7 a.m. to 5 p.m., while I finished my technical degree at night. After that I worked with instrumentation and electronics repair at the processing plant. Later I joined the automation team, where I maintained and wrote programs for PLCs and SCADA systems.

    During this time I started my Electrical Engineering degree. Plant during the day, college at night, studying on weekends. One of my professors invited me to a side project, and I became responsible for the automation and control software of a laboratory furnace. It was my first engineering project from start to finish.

    • industrial electrical
    • instrumentation
    • PLC
    • SCADA
  4. 04 · 5+ years consulting

    25+ countries, one suitcase

    A partner company offered me a job in engineering and software consulting, and I accepted. For more than five years I worked as a technical consultant on process data (data modeling, analysis, data engineering, dashboard design), traditional automation projects, IIoT, database and PIMS support, and later I also led technical teams. I finished my engineering degree during that time.

    This work took me to clients in more than 25 countries, from Peru and Chile to Finland, from Saudi Arabia to Australia. Each place had a different language and a different culture, but almost always the same question: how do we get the right information from these machines and use it well?

    • process data
    • dashboards
    • IIoT
    • PIMS
    • team lead
  5. 05 · 4+ years, U.S. manufacturing

    From global data to one plant in Iowa

    A large American manufacturer hired me as a global data specialist engineer. My job was to connect machine and equipment data (OT) to business systems (IT), model that data, and build the analytics architecture and tools that operators, data scientists and R&D teams use every day.

    Then I accepted a new challenge in the same company: local plant engineer at one of our sites in Iowa. That's what brought me to the Quad Cities, where I live today.

    • OT/IT integration
    • data architecture
    • R&D support
    • plant engineering
  6. 06 · today

    Why I made this page

    After all these years, what I enjoy most is the same thing I enjoyed as a kid: sitting down with someone, understanding the problem and fixing it.

    So here in the Quad Cities I want to offer this directly to small and mid-sized businesses. Person to person, with nobody in the middle, and with everything I learned in plants and projects around the world.

What I know

Engineering

Classic engineering work: understand the problem and the process, draw the schematic, find the root causes, look for a solution, then design, test, build and keep it running. My strength is the conceptual side of this work, in industrial, process, electrical and electronics engineering, data, controls and automation.

Data

The full path of the data: where it comes from and how it is generated, how it connects and moves, how it is transformed, and how it is read, analyzed and presented, all the way to the insight and the dashboard that someone uses to make a decision.

Automation and Control

Making processes run by themselves: engineering hardware (PLCs, sensors, robots) working together with software and virtual systems, to improve the process and reach full automatic control.

Systems

The place where many fields meet: engineering, physics, math, software, processes, business, marketing and finance working together as one complex system. Complex because it has many parts, many inputs and many possible answers. In the end, working with a complex system means using everything you have (people, data, engineering, physics and robots) to reach one answer or solve one problem.

where the work has taken me

From Minas Gerais to the Mississippi.

  • On site & remote
  • Remote
  • Not yet
  • Brazil
  • United States
  • Peru
  • Spain
  • England
  • Canada
  • Mexico
  • Chile
  • Argentina
  • Portugal
  • France
  • Netherlands
  • Germany
  • Denmark
  • Czech Republic
  • Poland
  • Finland
  • Russia
  • Egypt
  • Saudi Arabia
  • India
  • China
  • Australia

…and a few more.

say hello

Have a problem you want to talk about?

[email protected]

This email comes directly to me. Tell me a little about the problem and I'll reply.